vii vii
Limits Overlay.....................................................................................................................B-12
Setup Overlay.....................................................................................................................B-14
Wire Feeder Setup Description..........................................................................................B-15
Overview of Welding Procedures .............................................................................................B-16
FCAW and GMAW..............................................................................................................B-16
Pulse Procedures ...............................................................................................................B-16
Wave Control......................................................................................................................B-16
Pulse Welding.....................................................................................................................B-18
Overload Protection..................................................................................................................B-18
Thermal Protection.............................................................................................................B-18
Current Protection..............................................................................................................B-18
Robotic Interface ..................................................................................................................Section C
1. INTERFACE DESCRIPTION..................................................................................................C-1
1.1 WELDING VOLTAGE ......................................................................................................C-1
1.2 WIRE BURNBACK FUNCTION ......................................................................................C-1
1.3 WIRE STICK RESET FUNCTION ...................................................................................C-1
1.4 COLD WIRE INCHING FUNCTION ................................................................................C-1
2. ROBOT SIGNAL DESCRIPTIONS ........................................................................................C-1
2.1 VOLTAGE COMMAND....................................................................................................C-1
2.2 WIRE FEED SPEED COMMAND ...................................................................................C-1
2.3 TOUCH SENSE SIGNAL................................................................................................C-2
2.4 ARC DETECT .................................................................................................................C-2
2.5 GAS FAULT ....................................................................................................................C-2
2.6 WIRE FAULT...................................................................................................................C-2
2.7 WATER FAULT................................................................................................................C-2
2.8 POWER FAULT...............................................................................................................C-2
2.9 VOLTAGE FEEDBACK....................................................................................................C-2
2.10 CURRENT FEEDBACK ................................................................................................C-2
2.11 WELD START ...............................................................................................................C-2
2.12 GAS START..................................................................................................................C-2
2.13 TOUCH SENSE COMMAND........................................................................................C-2
2.14 WIRE+ ..........................................................................................................................C-2
2.15 WIRE-...........................................................................................................................C-2
2.16 WIRE STICK ALARM....................................................................................................C-2
2.17 DUAL PROCEDURE SWITCH COMMAND..................................................................C-3
2.18 WIRE STICK DETECT ..................................................................................................C-3
3. INTERFACE CIRCUIT DESCRIPTIONS ...............................................................................C-3
3.1 ROBOT CONTROLLER ELECTRICAL CHARACTERISTICS .........................................C-3
3.1.1 DIGITAL OUTPUTS ...............................................................................................C-3
3.1.2 DIGITAL INPUTS...................................................................................................C-3
3.1.3 ANALOG OUTPUTS..............................................................................................C-3
3.1.4 ANALOG INPUTS..................................................................................................C-3
