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5. ROBOT CONTROLLER SETUP
5.1 WELD SYSTEM SETUP
MONITORING FUNCTIONS
1 Arc loss ENABLED
2 Gas shortage DISABLED
3 Wire shortage DISABLED
4 Wire stick ENABLED
5 Power supply failure ENABLED
6 Coolant shortage ENABLED
WELD RESTART FUNCTION
7 Return to path DISABLED
8 Overlap distance 0mm
9 Return to path speed 200mm/s
SCRATCH START FUNCTION
10 Scratch start DISABLED
11 Distance 5mm
12 Return to start speed 12mm/s
ON-THE-FLY FUNCTION
13 On-The-Fly ENABLED
14 Voltage increment 1.0V
15 Wire feed increment 5.0IPM
16 Current increment 5.0A
OTHER FUNCTIONS
17 Weld from teach pendent ENABLED
18 Run in DISABLED
19 Wire burnback/retract DISABLED
5.2 WELD EQUIPMENT SETUP
1 Weld process MIG
2 Remote arc enable DI 0
3 Weld power control Wire FD
4 Wire feed control AO
5 Wire+ Wire- speed 80IPM
6 Wire feed speed units IPM
WELD RUN IN
7 Voltage 50.0V
8 Current 250.0A
9 Wire feed 200IPM
10 Time 0.00s
WIRE BURNBACK/RETRACT
11 Voltage 50.0V
12 Current 250.0A
13 Wire feed 0IPM
14 Time 0.00s
TIMING
15 Arc start error time 2.00s
16 Arc detect time 0.10s
17 Arc loss error time 0.30s
18 Gas detect time 0.05s
19 Gas purge time 1.00s
20 Gas preflow time 0.50s
21 Gas postflow time 0.00s
WIRE STICK FUNCTION
22 Reset DISABLED
23 Reset tries 1
24 Voltage 50.0V
25 Time 0.00s
VOLTAGE OUTPUT SCALING
26 Minimum reference 0.60V
27 Maximum reference 9.60V
28 Minimum output 50.0V
29 Maximum output 150.0V
CURRENT OUTPUT SCALING
30 Minimum reference 0.00V
31 Maximum reference 10.00
32 Minimum output 0.0A
33 Maximum output 400.0A
WIRE FEED SPEED OUTPUT SCALING
34 Minimum reference 0.60V
35 Maximum reference 9.60V
36 Minimum output 50IPM
37 Maximum output 770IPM
VOLTAGE INPUT SCALING
38 Minimum reference 0.0219V
R = 7.268 (7.620)
39 Maximum reference 7.289V
ZERO ~ 0.020
40 Minimum output 0.0V
41 Maximum output 80.0V
CURRENT INPUT SCALING
42 Minimum reference 0.7848V
R = 8.32 (8.317)
43 Maximum reference 9.104V
ZERO =0.58 - 0.80
44 Minimum output 0.0A
45 Maximum output 750A
5.3 SYSTEM VARIABLES
$AWEUPR $WSTK_ENA_DLY 0.10s
5.4 TOUCH SENSING SETUP
Sensor port type WI
Sensor port number 1
Circuit port type WO
Circuit port number 3
ROBOTIC INTERFACE
C-5 C-5
POWER WAVE 450
APR97