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T874 MULTISTAGE THERMOSTATS AND Q674 SUBBASES
60-2485—828
the thermostat. A set of contacts on the emer
enc
heat rela
is used to b
pass each outdoor thermostat so that all electric
heat is under immediate thermostat sta
e-two control. So the
emer
enc
heat rela
simpl
b
passes the outdoor
thermostats. See Fi
. 41.
In the
second
method, the emer
enc
heat relay is cycled
directl
b
the thermostat mercur
bulb. In this hookup, the
rela
is controlled b
the thermostat
first stage
. The
emer
enc
heat rela
ener
izes all of the auxiliar
heat rela
s
on a call for heat. See Fi
. 42.
So the emer
enc
heat is controlled b
the first sta
e of the
thermostat. The emer
enc
heat rela
ener
izes all of the
electric strip heaters so the heat and the indoor fan come on
to
ether as soon as the first sta
e calls for heat.
With the first method, the fan remains on
bein
controlled b
the first sta
e of the thermostat
and the electric heaters c
cle
on and off with the second sta
e.
In either case, a subbase indicator li
ht is turned on whenever
the function switch is in the emer
enc
heat
EM.HT.
position.
Fig. 41. Emergency heat relay that bypasses
the outdoor thermostats.
Fig. 42. Emergency heat relay that energizes all of the
auxiliary heat relays on a call for heat.
Crankcase Heat
In an
mechanical refri
eration s
stem, refri
erant tends to
mi
rate to the coldest part of the e
uipment and condense
there. In a heat pump, this coldest spot could be the compressor
because it is usuall
outdoors. In addition, the oil in the com-
pressor crankcase is capable of absorbin
a hi
h concentration
of refri
erant. On compressor startup, there are two risks:
1
the
li
uid refri
erant, which is noncompressible, can be drawn into
the c
linder, and
2
considerable oil can be entrained in the
refri
erant and swept out of the crankcase throu
h the
chan
eover valve and dispersed in the pipin
and coils.
So the mi
ration of refri
erant to the crankcase is undesirable
because it can interfere with s
stem lubrication and because the
li
uid refri
erant must be kept from
oin
throu
h the compressor.
Addin
a crankcase heater creates enou
h temperature
differential to prevent this mi
ration because the compressor
is no lon
er the coldest part of the s
stem so refri
erant does
not mi
rate to it.
Compressor Fault Relay
Another ver
simple method of detectin
a compressor failure
has been developed. It uses the volta
e developed across the
capacitor in a permanent split capacitor compressor motor.
The principle involved is that virtuall
all serious problems
reduce the volta
e across the motor capacitor. B
carefull
selectin
the correct coil volta
e, the normall
closed rela
does not pull in unless the proper volta
e builds up across the
capacitor, which brin
s on the SERVICE LED. See Fi
. 43.
Here is how it works:
• On a call for coolin
, the thermostat makes R to Y, the
contactor coil is powered, and the compressor motor turns on.
• At the same time, the indicator li
ht is ener
ized.
• As the motor
ets up to speed—about one second, the
fault rela
sees enou
h volta
e to pull in. Its normall
closed contact opens and the indicator li
ht
oes out.
• An
thin
that prevents the motor from runnin
prevents the
fault rela
from pullin
in.
Fig. 43. Compressor fault relay schematic.
M5833
COMPRESSOR
THERMOSTAT
FUNCTION
SWITCH
HEAT 2
HEAT 1
EMERGENCY HEAT
RELAY CONTACT
EMERGENCY
HEAT RELAY
AUXILIARY
HEAT RELAY 1
AUXILIARY
HEAT RELAY 2
OUTDOOR
THERMOSTAT
M5832
COMPRESSOR
THERMOSTAT
FUNCTION
SWITCH
HEAT 2
HEAT 1
EMERGENCY
HEAT RELAY
CONTACT
24 V
EMERGENCY
HEAT RELAY
AUXILIARY
HEAT RELAY
RISE
L1
(HOT)
L2
M5831
COMPRESSOR MOTOR
FAULT RELAY
YR
L
X
LED
CAP.
RUN
START
S
R
C
L1
L3
CONTACTOR
THERMOSTAT-
SUBBASE